CNC Automotive Fabric Tej Tshuab
CNC Automotive Fabric Txiav Tshuab yog tsim rau Tier-1/Tier-2 automotive sab hauv cov chaw muag khoom, lub rooj npog cov tuam txhab, thiab cov chaw lag luam tsheb upholstery uas xav tau siab rov ua dua, cov khoom siv tsawg tsawg, thiab kev ua haujlwm ntau ntxiv.
Engineered nrog kaw- voj servo tsav tsheb, ntau- cheeb tsam hauv cheeb tsam lub tshuab nqus tsev clamping, thiab siab - zaus oscillating riam modules, qhov system no ua cov txheej txheem textiles, hluavtaws tawv, tawv tawv, thiab acoustic rwb thaiv tsev ua npuas ncauj yam tsis muaj kev cuam tshuam los yog ntug hlawv.
Primary Material Compatibility
Automotive Seat Npog:Woven textiles, knitted fabrics, mesh, dynamic stretch fabrics.
Tawv & Synthetics:Cov tawv tiag tiag (cowhide), PVC, PU, micro-fiber tawv.
Sab hauv Panels & Trim:Lub qhov rooj npog, lub hnub visors, headliners, armrest wraps.
Flooring & Cia:Cov ntaub qhwv lub cev, cov ntaub pua plag tufted, hnyav rubberized lev, EVA pem teb lev.
Cushioning & rwb thaiv tsev:Polyurethane ua npuas ncauj laminates, PE ua npuas ncauj, acoustic xav, thermal rwb thaiv tsev.
Qhov Zoo Tshaj Plaws
Kaw -Loop Motion Control & Frame Stability
Precision Profile: ± 0.1 hli txiav qhov tseeb ntawm ib qho - txheej ntaub; ± 0.3 hli ntawm compressed multi- cov ntaub ntawv txheej (txog 30 hli).
Hnyav-lub luag haujlwm welded steel thav duab raug rau thermal stress relief kho kom tiv thaiv ntev - lub sij hawm structural deformation nyob rau hauv tas li siab - ceev txav.
Dual-tsav Gantry qauv tsav los ntawm siab- torque Panasonic/Yaskawa servo motors ua ke nrog precision linear qhia rails, tshem tawm cov neeg kho tshuab backlash thaum hloov ceev ceev.
Adaptive Multi-Tool Head System
Ib lub platform configured nrog ceev - hloov cov cuab yeej modules kom phim cov khoom sib txawv substrate:
• Siab-Ntau zaus Oscillating Riam (EOT): Tsim los rau cov tawv tiag, tuab PU, thiab ntau- txheej hluavtaws textiles.
• Tsav Rotary Riam (DRT): Zoo tagnrho rau ib qho - txheej / ntau- txheej woven automotive fabrics thiab headliner cov ntaub ntawv ntawm qhov ceev mus txog 1200 mm / s.
• Drag Riam / Heavy Creasing Tool: Rau nyias zaj duab xis, yas templates, thiab cov ntaub ntawv hauv ob sab phlu.
• Ntev-Stroke Pneumatic Tool: Txiav los ntawm siab- ntom ntom ua npuas ncauj laminates thiab lub cev muaj zog txog li 50 mm tuab (compressed).
Intelligent Inverter Nqus Matrix txaj
Segmented vacuum zones channel air suction tshwj xeeb tshaj yog rau thaj tsam txiav, txuag txog li 30% hluav taws xob hluav taws xob piv rau ib txwm siv -zone twj.
High-Kev sib txhuam permeable xav tau conveyor siv tuav cov khoom ruaj ntseg nyob rau hauv qhov chaw thaum lub sij hawm siab - txiav ceev thaum uas tso cai rau automated pub thiab unloading cycles.
Automated CAD / CAM kev koom ua ke & Kev txuag khoom
Cov ntaub ntawv ncaj qha ntshuam rau DXF, PLT, HPGL, thiab ISO G-cov ntaub ntawv code tsim los ntawm cov txheej txheem kev lag luam suav nrog Lectra, Gerber, Optiex, thiab AutoCAD.
Automated nesting algorithms xam cov qauv kev taw qhia kom txo qis qhov sib txawv, txo qis cov khoom pov tseg ntawm cov khoom loj.
Technical Specifications
|
Specification Parameter |
Technical Standard / Configuration |
|
Tshuab Qauv |
CNC Automotive Fabric Tej Tshuab Series |
|
Siv tau qhov chaw txiav |
1600 mm x 2500 mm / 2100 mm x 3000 mm (Qhov ntau thiab tsawg muaj) |
|
Positioning Repeatability |
± 0.05 hli |
|
Txiav Precision |
Tib - Txheej Textile: ± 0.1 mm / Compressed Foam (<=30mm): ±0.3 mm |
|
Qhov siab tshaj plaws txiav ceev |
100 mm/s - 1200 mm/s (Variable raws li cov khoom hardness thiab nkhaus nkhaus) |
|
Qhov siab tshaj plaws txiav Thickness |
Txog li 50 hli (Compressed thickness nyob ntawm cov khoom ntom) |
|
Tsav System |
AC Servo Tsav & Tsav System (Closed Loop) |
|
Qhia & Kev xa tawm |
Swiss/Japanese Precision Linear Guide Rails & Rack-thiab-Pinion |
|
Lub tshuab nqus tsev |
Sab-channel dynamic nqus twj tso kua mis (7.5 kW - 15 kW inverter xaiv) |
|
Compressed Cua Supply |
0.6 - 0.8 MPa (Tshuaj, qhuav cua yuav tsum tau rau pneumatic lub taub hau) |
|
Kev khiav hauj lwm voltage |
3-theem 380V / 220V ± 10%, 50 / 60Hz |
|
Kev them nyiaj yug Software |
Dynamic Nesting System, Vector File Converter, Txiav Txoj Kev Optimizer |
|
Kev Ua Raws Cai |
CE Certified, ISO 9001 Kev Tswjhwm Zoo |
Cov ntawv thov kev lag luam
Automotive Seat Manufacturing
Precision txiav ntawm lub ntsej muag lub ntsej muag, sab bolsters, lumbar txhawb nqa npog, thiab headrest upholstery.
Tsheb Sab Hauv Trimming
Tawv wrapping rau qhov rooj armrests, dashboard npog, kauj log qhwv, thiab ncej trims.
Commercial Tsheb & Bus Flooring
Heavy-cov ntaub pua tsev hauv pem teb, lub cev lub cev, lub suab nrov- rwb thaiv tsev hauv qab- lub cev lev, thiab EVA padding.
Tshwj xeeb tsheb sab hauv
Modular RV upholstery, marine lub rooj npog, thiab coj mus muag fleet sab hauv ob sab phlu.
Kev Tswj Xyuas Zoo & Kev Pabcuam Ntiaj Teb Kev Pabcuam
Factory Calibration & QC raws tu qauv
Txhua qhov kev txiav ua tiav nruj zoo li qub thiab dynamic kuaj ua ntej xa khoom:
• Laser Interferometer Alignment: Kev txheeb xyuas ntawm X / Y axis perpendicularity thiab linear txav raug nyob thoob plaws lub txaj ntev.
• 72-Hour Continuous Run-hauv Kev Xeem: Kev ntsuas kev ntxhov siab tag nrho ntawm servo motors, nqus relays, thiab oscillating riam modules.
• Kev Txiav Txim Siab Zoo: Cov qauv txiav txim siab siv cov neeg siv khoom- cov ntaub ntawv tshwj xeeb thiab cov tawv nqaij nrog cov ntaub ntawv pov thawj qhov ntev tau muab ua ntej xa.
Spare Parts & Tom qab -Kev Muag Khoom
• Hnav & Tear Parts Available: Standardized blades, conveyor felts, thiab sib tsoo pob zeb stocked thoob ntiaj teb rau sai xa nyob rau hauv 24-48 teev.
• Technical Onboarding: Chaw taws teeb software teeb tsa, CAD cov ntaub ntawv kev koom ua ke txhawb nqa, thiab cov kauj ruam -los ntawm - cov lus qhia ua haujlwm video.
• OEM Customization: Tshuab txaj loj, koom tes xim branding, voltage adaptation, thiab multi- language software interface tailored rau regional distributors.
FAQ
Q: Yuav ua li cas txiav qhov tseeb sib txawv ntawm ib qho - txheej ntaub thiab tuab ntau - cov ntaub ntawv txheej?
A: Ntawm ib qho - txheej textiles thiab hluavtaws tawv, lub tshuab ua tiav ± 0.1 hli qhov tseeb. Thaum ua cov ntaub ntawv ntau- txheej los yog tuab npuas laminates (txog 30 hli - 50 hli compressed), cov khoom me me compression tshwm sim, ua rau muaj qhov raug raug tsim tawm ntawm ± 0.3 hli, uas ua raws li Tier-1 automotive sewing kam rau ua qauv.
Q: Cov cuab yeej twg yuav tsum raug xaiv los txiav cov tawv tawv tiag tiag?
A: Rau cov tawv tiag tiag, siab - zaus hluav taws xob oscillating riam (EOT) raug pom zoo. Tsis zoo li laser cutters, mechanical oscillating blades tsim xoom tshav kub, tshem tawm ntug tawv, carbonization, burnt tsw, los yog discoloration ntawm lub teeb -xim tawv nqaij.
Q: Lub tshuab hluav taws xob twg yuav tsum tau ua rau lub tshuab no?
A: Lub installation yuav tsum muaj tus qauv 3-theem hluav taws xob sib txuas (380V lossis 220V raws li cov qauv hauv zos) thiab cov cua compressor muaj peev xwm xa 0.6 mus rau 0.8 MPa qhuav compressed cua rau pneumatic cuab yeej ua haujlwm thiab riam txias.
Q: Lub kaw lus puas tuaj yeem xa cov ntaub ntawv DXF ncaj qha los ntawm Lectra lossis Gerber CAD systems?
A: Yog. Lub tshuab tswj software ib txwm ua cov txheej txheem vector hom xws li DXF, PLT, HPGL, thiab ISO G-code xa tawm los ntawm Lectra, Gerber, Optiex, thiab CAD software dav dav yam tsis tas yuav tsum tau hloov pauv thib peb - tog ntaub ntawv.
Q: Lub neej expectancy ntawm cov hniav thiab conveyor felts yog dab tsi?
A: Hniav lifespan txawv nyob ntawm cov khoom abrasiveness. Txheem tungsten carbide hniav feem ntau tuav ntau txhiab meters ntawm cov tawv hluavtaws ua ntej hloov. Conveyor felts feature siab tus kheej- kho cov khoom thiab feem ntau kav 12 mus rau 24 lub hlis raws li tus qauv ob- hloov txhua hnub.
Cim npe nrov: cnc automotive npuag txiav tshuab, Tuam Tshoj cnc automotive ntaub txiav tshuab manufacturers, lwm tus neeg
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